Air Injection Technology

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DRY AIR INJECTION (DAI)
for Gas Turbine Power Augmentation


Dry Air Injection involves the addition of an auxiliary air compressor and heat recovery unit to an existing gas turbine. The heated, compressed air is injected into the compressor discharge of the gas turbine.

 

The DAI Technology Has the Following Features:

·        The DAI Power Augmentation Increases Combustion Turbine/Combined Cycle Power by more than 10-12%

·        Incremental Heat Rate is approximately the Same as for a Combustion turbine

·        The Full Incremental Power Introduced Practically Instantly with Gas Turbine Start-up

·        Incremental Costs are Approximately $200-250/kW, a Fraction of New Gas Turbine Cost

·        Does not Require any Water Resources

·        Given Peak Requirement is Met with Lower Installed ISO Combustion Turbine Capacity

·        Schedule for Introduction of New Capacity Reduced to 4-8 Months

·        Provides Significant Capital and Operating Cost Savings Compared to Alternate Power Augmentation Methods

·        Provides Significant Operating Flexibility and Leverage for Introduction of New Capacity

·        Rapid Start-Up Significantly Increases Dispatch Hours

 



Comparison of HAI and DAI Technologies Versus Steam Injected Technology:

·        HAI provides by 30%-40% higher power augmentation at significantly lower specific costs ($/kW). Incremental power is proportional to the injected mass of a working fluid: SI is limited for DLN combustors (3.5% for PG7241F), while HAI and DAI allow significantly higher the humid and dry air injection rates limited only by the allowable shaft torque or the compressor surge line.

·        The HAI and DAI technologies allow operation on the “Dry” control curve (Texh versus Pcd), while steam injection requires operation on the “Wet” curve, which results in a reduced firing temperature (TIT).

·        HAI does not require demineralized water for make-up with associated reduction in personnel and capital/O&M costs.

·        Based on the GE operating manual for 7F gas turbine, operation with steam injection reduces “hot” components’ life by a factor of two (2). There should be no life reduction for DAI and insignificant life reduction for HAI.

·        DAI incremental power is available instantly  (HAI approximately 40% instantly) with gas turbine start-up, while a 30-40 min. delay is required for steam injection

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Contact:
Dr. Rodney R. Gay
Dr.
Michael Nakhamkin

Telephone:
(805) 686-4500
(908) 658-4815

Fax:
(805) 686-5154
(908) 658-4429

E-Mail:
RodneyGay @ ESPCinc.com
Mnakhamkin @ ESPCinc.com